


Gel stain on a fiberglass door
First front door of the season! I do a lot of these fiberglass doors. Products used are Old Masters Gel Stain in Rich Mahogany with 2 coats Helmsman Spar Varnish poly in satin. First pic is post-scuff sand. Second pic is post staining (same day). Last pic is everything completed and dried over the weekend. Sorry for the low light on that one.
Here’s a quick run-down of the process. This is easy money if you nail it. Only downside is 4 separate trips to the job site, and the last day is only like 2 minutes of work (re-install weather stripping). Oh, and re-installing door hardware every day before you leave.
- mask, remove hardware and weather strip
- scuff sand with med grit block, wipe with denatured
- apply gel stain with “grain” and begin to feather-out long strokes as your brush dries. Leave to dry overnight.
- apply one coat poly with grain next day. Leave to dry overnight
- extremely light buff with dull sanding block to knock any fuzz or dust off poly. Wipe with denatured.
- final coat poly. Leave to dry.
- come back for that damn weather stripping. Take pics. Secure bag.


































