r/Outboards

Fuel Routing Logic

Bear with me. In simplest terms I have a 6 gal Suzuki portable fuel tank as my primary fuel source. Its routed from the tank to the water separator then to my dt 40 two stroke.

I need more fuel capacity and want a second same sized tank that I can simply switch to by using the existing female Suzuki connector already on the hose - to male reciever on the new secondary tank. Easy peasy. This is OPTION 1

NOTE:

Im in the Philippines and having a really hard time finding a Suzuki fitted tank that I can just switch over to.

OPTION TWO: I see LOTS of similar tanks but fitted out for Yamaha fittings.

If I cant find a tank with a prefitted Suzuki male connector at the tank - can I just use the Yamaha male fitting at the new secondary tank and then a short distance out fit a male Suzuki fitting to the hose to recieve from my primary tank? Would that pose any issue with "drawing" fuel? My concern is this extra link offers more chance for potential leakage.

OPTION THREE is I get a Yamaha fitted tank - cut off the motor connector end and also cut my primary tank hose and hook both tanks to a brass switch over valve and then onward directly to the water separator as it is - and on to the motor.

My concern with this set up is more connections to offer potential leak points and opportunities to suck in air.

PLEASE tell me what makes the most sense : option 1 is clearly best - but are option 2 or 3 viable if I cant locate an affordable Suzuki fitted tank?

Thanks for your help with this long winded post.

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u/Human-Contribution16 — 8 hours ago

Grease on 1985 Johnson 120

I am working on getting this new to me 1985 Johnson 120hp. While the motor seems to run just fine, it feels like the throttle and shifting is stiff and the response at the controls seems sluggish.

I think my cables may need to be replaced or lubed but I am wondering about all this grease that has been sprayed on the linkages. It seems like white lithium grease but it's crusty and not very "lubey".

Can I clean this off and redo it with fresh and more targeted grease or is that a no-no?

What should I use to lube this area?

u/RipVanToot — 1 hour ago

What color should I use? This looks like ass. Is og color white?

I belive this isn't the original color and want to repaint it to oem.

u/solewon — 6 hours ago
▲ 2 r/Outboards+1 crossposts

Evinrude 115 etec 2020

The engine only had 160 hours and I’m concerned that because it’s hours are so little that it may have some issues? Anyone know any problems and or benefits of the motor to power my 19ft (6m) aluminium hardtop

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u/Downforit1222 — 16 hours ago

1989 Evinrude 20 hp not running right

I have this evinrude 20 hp outboard from 1989 that's been giving me trouble lately. It starts and idles fine, and works great even at higher throttle for about 5-30 minutes. But every time it runs it starts doing this pulsing at higher speeds after just a bit of runtime. It still runs fine at slow speeds, but increasing throttle causes it to pulse. (See video) I thought it was the fuel pump so I got an OEM repair kit for it, but no changes. I have made sure that there are no air bubbles in the fuel line, and I also disassembled the carburetor and cleaned it out. I'm starting to think it may be an ignition issue but I'm unsure. If anyone knows what might be the issue that would be super helpful! Thank you!

u/PrestigiousPanda3659 — 12 hours ago
▲ 4 r/Outboards+1 crossposts

2007 OptiMax 90 rough idle

Looking for some insight here. My OptiMax seems to have an intermittent missfire. At idle and higher revs. Compression 120/115/120. See photos for brand new spark plugs after 10 minutes at idle. 1-2-3 from left to right. Video shows cold start and cutting out. After it does that it idles continuously but still seems to miss - but doesn’t die. It seems like after it warms up a bit it keeps on going, but the hesitation / missfire is concerning to me.

I pulled each plug cap off one at a time and it dies when I do that…. So spark seems good to me. I also pulled each injector connector in the same fashion….. dies when I pull each one. Fuel pressure is over 100 psi (current gage only goes up to 100, waiting for new gage in the mail) and air pressure is 92 psi.

I do have a whole new fuel rail as a spare, wondering if I should replace the air regulator? My 100psi gage seemed like it was showing probably 110 psi fuel psi so my guess is air is low??? But hard to tell.

Any thoughts?

*** spark plug photos in comments. Can’t attach photo and video at same time

u/j-rock_Snow — 23 hours ago

Help with no spark issue 40hp evinrude

I’ve got this late 90s 40hp 2t evinrude with no spark

The kill switch is spiced together with clean contact, I cleaned the coil pack ground, and used a dvom on the ignition wires and still nothing

Been sitting for 2 years but has even 125psi compression cold and the motor was completely fogged before winter

u/Used-Chest2250 — 22 hours ago

~51 Elgin 5hp

I got this old Elgin by Sears for cheap. I don’t have spark so i took the flywheel off and the coils are bad crusty. I can’t seem to find anything online. Part number WICO x7500. Anyone know a good alternative? Thanks

u/jsuggs7 — 1 day ago

What’s it worth? FL

Runs great on hose and in a bucket, starts right up. Shifts great, tilt and trim good. Comes with control/harness/ignition. Took it off a project boat, never ran it on the water myself.

I have it up at $2k but feel like I may be overpriced.

u/phaze115 — 2 days ago

Mercury 2005 60EFI lower end stuck

I’m trying to drop my 2005 mercury 60HP EFI outboard I’ve removed the four bolts and also the 5th one under the anode trim tab disk.

It only move about a mm or so after persuasion with a rubber mallet and only towards the front side seam (away from the propeller shaft).

Any ideas for what I might be missing/ forgetting ? Some kind of shift linkage? I’ve searched online and cannot find this exact motor’s procedure to drop the lower end.

2005 Mercury Outboard – 60 HP

Serial # 1B199629

Model # 60ELPTEFI

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u/grock10 — 1 day ago

Weep hole with water and oil coming out ?

Noticed this with my 2 stroke 15hp 93’ johnson. After running it and take it out of the water I notice a water/oil mix coming out of this weep hole not sure where it goes or what it is/reason. TIA

u/Diesel_mycology — 2 days ago

2000 Johnson 90hp 4stroke fuel pump replacement

I’ve been having some issues with my boat. It runs really well up until half throttle. When it goes past half throttle it feels like it loses power for a sec and then gains it back and it’ll do that over and over without a pattern. I’ve checked a lot of things over the winter but as of right now I think it’s the fuel pump. There may have been a fire in the years before I owned it that’s why some of the pump looks a little melted. I removed the pump and checked the diaphragms and they looked okay. So now I’m lost because I was expecting my problem to be the diaphragms. Do you guys think I should just replace this VRO pump with a normal pump? How easy is it to do? I was told by a mechanic that swapping pumps on my boat would be tough before the VRO pump is linked to the choke? (Is that what the wires are for?) or would I just buy another VRO?

Thanks.

u/livefastdieslowww — 2 days ago

Advice needed on older outboard

I'm looking at a beautiful older wooden boat with a 60's era Gale outboard. From the little I can find online, the Gales are well-regarded and the 60 hp especially so. The owner says it hasn't been run since 2019 and that when it last was it was "flooding out", which I assume means carburetor issues. I haven't been able to determine if this is something where I could just buy a rebuilt carb or if parts are going to be a nightmare.

I really like the boat, and the price is decent but not amazing. If I have to drop a couple grand into repowering it it becomes not a great deal.

Obviously none of you can see the motor or magically tell me what the actual problem is, but if we take the information I have at face value am I wading into a nightmare or is this likely to be an easy fix?

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u/fishsticks40 — 2 days ago

Mercury F90 2002 - sneezing in mid range

Mercury F90 2002 model

Need some help here!

I’m having an issue where cylinders #2 and #3 are misfiring and “sneezing” in the mid-range, around 2000–3500 RPM. The engine runs perfectly at idle and at full throttle (5500 RPM).

The hesitation in the mid-range makes it harder to get the boat on plane, but once it passes around 3500 RPM it runs perfectly and feels strong.

What I’ve done so far:

Cleaned all carburetors in an ultrasonic cleaner

Set pilot screws to 2 turns out

Synchronized the carbs (helped a bit, but not completely)

Replaced fuel lines, filter, etc.

Running only 98 octane fuel

Replaced all spark plugs (they look good after a full day of running, even with the issue)

Replaced both ignition coils (cylinders 2 & 3 share the same coil, but no change after replacement)

Compression tested all 4 cylinders at 185 psi – all equal

The problem improves when the engine is warm, but there is still some sneezing.

Any ideas what else I should check?

u/Northman977 — 1 day ago

Merc 200, Was told it didn’t run

It was sitting for a while, we gave it a check over compression, electric system, and fuel and it started up after a few days of work

u/LogicalDecision4551 — 2 days ago