r/Hydraulics

Does this even follow the laws of physics?
▲ 3 r/Hydraulics+1 crossposts

Does this even follow the laws of physics?

I'm trying to design an irrigation system knowing next to nothing about fluid dynamics. My water sources is a giant reservoir 600' away from the garden with no access to power. I have access to power at the garden but that leads to having a 600' suction line. I've got all the electrical pieced out in my head, and yeah, I know it's not gonna be cheap, but still cheaper than getting power to the reservoir so I can put my big pump nearby.

I remember when I worked in the oil field, the water disposal systems had smaller charge pumps that provided adequate inlet pressure for the big bitch triplex disposal pump to start.

I want to apply that same concept but I have no idea how to size pumps or pipe or have any idea what I'll get at the other end of the hose.

u/skelectrician — 1 day ago

Best Online Hydraulic Seal Supplier With Upfront Pricing?

Can anyone recommend an online retailer with a huge selection of seals and hydraulic parts where pricing is visible up front?

I often need to compare different seal types/materials and make economic decisions on whether something is worth rebuilding or just leaving it alone, so being able to quickly toggle between options and prices is important.

Ideally I’m looking for somewhere that also ships internationally (Australia), and has a broad range of hydraulic seals, O-rings, rod seals, wipers, rotary seals, etc.

I’m honestly a bit surprised there doesn’t seem to be a “DigiKey/LCSC” or Chinese equivalent for hydraulic seals and fluid power parts. I’ve searched around but haven’t really found anything that fits -

For some things i have got seals from Alibaba - but because I mostly need small quantities of many different types of seals from different suppliers the cheap parts become expensive due to shipping

Huge thanks for any ideas or input

u/dial-a-small-monkey — 21 hours ago

Unusual delay + noise after restart… where should I look first?

I got a small hydraulic setup on a material handling rig that’s been solid for years, but it started acting up this week and i’m trying to limit it before i start throwing parts at it.

Specs are pretty simple. 12 GPM gear pump, open centre system, single spool directional control feeding two double acting cylinders. Reservoir is clean, fluid level good, filters changed about 2 days ago.

.…problem started after a short shutdown. On starting it up, everything sounded normal for about 10 seconds, then i started getting this light noise. Not super loud, but noticeable. At the same time, movement became inconsistent. Cylinders will extend but slower than usual, and retract is even worse. Sometimes they pause mid stroke like they’re starving.

Pressure gauge is fluctuating more than i’d expect. It’s not dropping to zero, but it’s not steady either.

….i’m leaning toward something going on in the valves, maybe sticking or partial blockage, but what’s confusing me is there’s no visible contamination in the oil and temps are normal.

One thing I did change recently was a small inline component I picked up off Alibaba just to get things running again quickly. it seemed fine at the time but now I’m second guessing that decision.

Before I start pulling apart the valve bank, should I check pump flow first or go straight into the control side?

reddit.com
u/shimjangz — 8 hours ago
▲ 21 r/Hydraulics+1 crossposts

This was a new cylinder. Was taken apart for modification. This included shortening the cylinder by a few inches, the piston rod, and remachining the threads seen in the photo w/ lathe and manual threading. Gave it new O-rings because it was leaking a little during first test. But other than that, it seemed to have survived…

Until Fluid sprayed everywhere when retracting it for purging air. Extract and Retract was only done a handful of times, less than 5 seconds each. Bolts and pipes were tightened on very well. It is not very usable in the current state.

Cylinder was made to provide 10,000 lbf, maybe the modification affected this? Maybe the Chinese metal was too weak? Would “bottoming” the cylinder out for a second too long have caused this? Any thoughts here?

Figuring this is unfixable, but we are looking to try brazing or maybe even JB Weld for just ONE good run. It’s for a school project, not very high risk

u/Dizzy_Palpitation_33 — 11 days ago
▲ 14 r/Hydraulics+1 crossposts

Picked these up today. Cutting power is not what I had hoped for. They work for sure, but is there a way to sharpen these blades or do they have to be replaced? Tried to cut the top off the Passat and just didn’t have the power to close the cutters. It did cut a chunk out of the door pretty easily. Am I doing something wrong?

u/Cultural_Effort_4915 — 6 days ago

Looking for small gear pumps

Looking for manufacturers of gear pumps < 1.0cc revolution to get basic capabilities, may need some customization. Pumps this small seem to be hard to find, most companies start much larger. I've been searching https://www.nfpa.com/member-directory but they are still hard to identify. Any Recommendation is appreciated.

reddit.com
u/Panometric — 1 day ago

Difference between open loop and closed loop systems?

I know there is information all over the internet on this, but I can't get the concept through my head. I understand that in an open loop system, flow starts and ends in the reservoir. What would an example of this be? Then in a closed loop system, flow starts and ends at the pump? So how is the reservoir being bypassed? If someone can dumb this down for me I would greatly appreciate it. Then to add on to this, can both open loop and closed loop, each be open center and closed center based on the design of the DCV?

reddit.com
u/InfiniteAd6745 — 5 days ago

Hoses for BSPP fittings in US

We're planning for an upcoming project and have a question for hose technicians in the United States:

Could you readily make 1/4" hoses (rated for 3000 psi) with 1/4" BSPP male hose ends, to suit our quick disconnects with 1/4" BSPP female threads?

If not, what adapter is recommended?

UPDATE: Thanks all for the replies. Appreciate the confirmation.

reddit.com
u/Bandicoot4867 — 1 day ago

Question about crossport/high pressure reliefs

Hey gang. The above example is specifically from Rexroth A4VG 40 series but I believe 32 series is the same.

So in the above example fluid is being ported from B>A. Say we encounter a pressure spike that exceeds POR and cracks the relief on the B side of the loop.

My understanding has always been that this relieved fluid will go thru the check valve on the A side of the closed loop as that is the low pressure/suction side of the loop and keeps things "closed loop"

The hangup/rub for me here is the charge pressure relief passage being shared with this circuit.

Is my knowledge of the system correct? Or would any pressure higher than charge pressure relief setting (let's call it 400psi in this case) cause the relieved oil from the cross port/high pressure on the B side to flow thru the relief and dump back to tank??

u/Freeheel4life — 1 day ago

I'm looking for an alternative to the $200/gallon HF100. It's a blue fluid with the enerpac brand name. The local shop sells it in quart bottles for $50...WHAT?! Why is this stuff so expensive?

What cheaper alternatives are there?

reddit.com
u/OutrageousMacaron358 — 9 days ago

Just confirming that I'm thinking about this right. This front end loader has a leaking piston seal, while lifting there's enough flow to overcome the leak and raise the load. Once stopped the load/boom settles down. So am I right in thinking that effectively it's lifting with 2,000psi over the 5 square inches of the piston, but then because of the bypassing it's only holding with the 2 square inches of the rod, thus it's building to 5,000psi? Thus blowing the seals out of the control valve.

Note: My test for the leaking piston seal was to loosen the fitting on the rod side of the cylinder. Oil leaks out and the boom drops even though the cylinder extends to lift so there shouldn't be any pressure on that side.

reddit.com
u/Twelve-Foot — 8 days ago
▲ 3 r/Hydraulics+1 crossposts

I know it's a hydraulic something or other, but from what?

Searching the numbers didn't help.

u/zamistroe — 5 days ago

Is there a way to stop the pump suction from syphoning out in this (poor) design? (Not mine, just my problem now)

Typically the pickup is tubed straight down in these systems.

Can I put a S bend/pee trap type tube arrangement in the tank/oil to stop the pump suction from syphoning out.

u/johnny_knows — 9 days ago

Broke steering hydrostatic/ hydraulic line on my FIL tractor...I've tried everything and can not get this end off..bled the system off, torally unhooked the steering piston..am I missing something?!

u/ryanrr0864 — 10 days ago

Looking for a foot operated valve to replace a lever action 4-way valve on an H-frame shop press

I got a 'good deal' on a slightly damaged 10-ton electric hydraulic press that I want to use for light forging. It works well enough as is, but it would be more convenient with a foot pedal. So far it looks like my options are to replace the valve with an air actuated one, or rig a pedal to mechanically drive the lever on this model.

There has to be a better way

u/Dotx — 3 days ago

I need a way to measure pressure for a leak tester but we want to use it on both low and high pressure side in a seamless, dummy proof way without swapping gauges. Basically I need a 600 psi gauge that won't explode at 5000 psi. No one seems to list burst pressure for gauges.

reddit.com
u/spicymcqueen — 9 days ago

Sorry I don't have an actual photo; I forgot to take one when I was getting measurements. The overall diameter of this gland is 4.342" diameter. The notches are 0.37" wide, 0.58" long, and 0.22" deep.

Do I just need to find a massive hook spanner for this, or is there a tool that I've never seen that's designed to grab multiple notches at once?

u/jckipps — 13 days ago

If I knew what type connector these were I could just search for what I want. I need three for the cylinders and one for the pump. Anyone know what these are called?

u/OutrageousMacaron358 — 8 days ago