u/gerdpointmakes

▲ 6 r/VORONDesign+1 crossposts

Hi everyone,

Recently I have had a very frustrating issue with a new 2.4 I built and no matter how much calibration I have done I cant get the layers to be clean. I have checked extruder issues, hotend issues, axis issues, belt tension, and others while following multiple tuning guides. I’ve gotten to the point where I am lost and I and thinking about rebuilding the entire machine. Current setup is a formbot kit with a dragon hf and PT1000 thermistor. I'm running canbus on the sb2209 rp2040 and using manta m8p and cb1 combo. Though as a last attempt I hope the community can help me with this issue. Anything would help. Thanks.

https://preview.redd.it/0qkiaubcatyg1.jpg?width=3024&format=pjpg&auto=webp&s=1b42ca40161d3d71e1028f8d37786407d369ec80

https://preview.redd.it/gdxp4vgdatyg1.jpg?width=3024&format=pjpg&auto=webp&s=0ed8dc53eda0524f1d1217f4e18fc23efcc3904e

https://preview.redd.it/zqli7vgdatyg1.jpg?width=3024&format=pjpg&auto=webp&s=a1ac71ca4dd2ef3050e331d4c80f9485b84245b1

https://preview.redd.it/oxn8avgdatyg1.jpg?width=4032&format=pjpg&auto=webp&s=1f8e600274f95e3dae2962462411819ceda59402

https://preview.redd.it/6d5w8vgdatyg1.jpg?width=4032&format=pjpg&auto=webp&s=daff197bfbb0fc0639751beb052a2d54095ba995

printer config:

[include mainsail.cfg]

[include stealthburner_leds.cfg]

[mcu]

canbus_uuid: 8902dcd82bb5

[mcu EBBCan]

canbus_uuid: bdcb26b955cc

#####################################################################

# ADXL345 / Input Shaper

#####################################################################

[adxl345]

cs_pin: EBBCan:gpio1

spi_software_sclk_pin: EBBCan:gpio2

spi_software_mosi_pin: EBBCan:gpio0

spi_software_miso_pin: EBBCan:gpio3

axes_map: z,-y,x

[resonance_tester]

probe_points: 175, 175, 20

accel_chip: adxl345

#####################################################################

# Printer Kinematics

#####################################################################

[printer]

kinematics: corexy

max_velocity: 300

max_accel: 10000

max_z_velocity: 30

max_z_accel: 350

square_corner_velocity: 5.0

[exclude_object]

[idle_timeout]

timeout: 3300

#####################################################################

# Temperature Sensors

#####################################################################

[temperature_sensor MCU]

sensor_type: temperature_mcu

[temperature_sensor SoC]

sensor_type: temperature_host

#####################################################################

# X/Y Stepper Settings

#####################################################################

## X Stepper on Motor1 (B Motor)

[stepper_x]

step_pin: PE6

dir_pin: PE5

enable_pin: !PC14

microsteps: 16

rotation_distance: 40

full_steps_per_rotation: 200

endstop_pin: ^EBBCan:gpio24

position_min: 0

position_endstop: 350

position_max: 350

homing_speed: 70

homing_retract_dist: 5

homing_positive_dir: true

[tmc2209 stepper_x]

uart_pin: PC13

interpolate: True

run_current: 0.8

sense_resistor: 0.110

stealthchop_threshold: 0

## Y Stepper on Motor2 (A Motor)

[stepper_y]

step_pin: PE2

dir_pin: PE1

enable_pin: !PE4

microsteps: 16

rotation_distance: 40

full_steps_per_rotation: 200

endstop_pin: ^PF3

position_min: 0

position_endstop: 350

position_max: 350

homing_speed: 70

homing_retract_dist: 5

homing_positive_dir: true

[tmc2209 stepper_y]

uart_pin: PE3

interpolate: True

run_current: 0.8

sense_resistor: 0.110

stealthchop_threshold: 0

#####################################################################

# Z Stepper Settings

#####################################################################

## Z0 Stepper - Front Left on MOTOR7

[stepper_z]

step_pin: PG9

dir_pin: PD7

enable_pin: !PG11

rotation_distance: 40

gear_ratio: 80:16

microsteps: 16

endstop_pin: probe:z_virtual_endstop

position_max: 340

position_min: -5

homing_speed: 8

second_homing_speed: 3

homing_retract_dist: 3

[tmc2209 stepper_z]

uart_pin: PG10

interpolate: true

run_current: 0.8

hold_current: 0.4

sense_resistor: 0.110

stealthchop_threshold: 0

## Z1 Stepper - Rear Left on Motor5

[stepper_z1]

step_pin: PG13

dir_pin: !PG12

enable_pin: !PG15

rotation_distance: 40

gear_ratio: 80:16

microsteps: 16

[tmc2209 stepper_z1]

uart_pin: PG14

interpolate: true

run_current: 0.8

hold_current: 0.4

sense_resistor: 0.110

stealthchop_threshold: 0

## Z2 Stepper - Rear Right on Motor6

[stepper_z2]

step_pin: PB4

dir_pin: PB3

enable_pin: !PB6

rotation_distance: 40

gear_ratio: 80:16

microsteps: 16

[tmc2209 stepper_z2]

uart_pin: PB5

interpolate: true

run_current: 0.8

hold_current: 0.4

sense_resistor: 0.110

stealthchop_threshold: 0

## Z3 Stepper - Front Right on MOTOR3_A

[stepper_z3]

step_pin: PB8

dir_pin: !PB7

enable_pin: !PE0

rotation_distance: 40

gear_ratio: 80:16

microsteps: 16

[tmc2209 stepper_z3]

uart_pin: PB9

interpolate: true

run_current: 0.8

hold_current: 0.4

sense_resistor: 0.110

stealthchop_threshold: 0

#####################################################################

# Extruder

#####################################################################

[extruder]

step_pin: EBBCan:gpio18

dir_pin: EBBCan:gpio19

enable_pin: !EBBCan:gpio17

microsteps: 16

rotation_distance: 22.0304

gear_ratio: 50:10

nozzle_diameter: 0.400

filament_diameter: 1.750

heater_pin: EBBCan:gpio7

sensor_type: MAX31865

sensor_pin: EBBCan:gpio9

spi_software_sclk_pin: EBBCan:gpio10

spi_software_mosi_pin: EBBCan:gpio8

spi_software_miso_pin: EBBCan:gpio11

rtd_nominal_r: 100

rtd_reference_r: 430

rtd_num_of_wires: 2

min_temp: 0

max_temp: 310

max_extrude_only_distance: 105

max_extrude_cross_section: 2

pressure_advance: 0.023

pressure_advance_smooth_time: 0.02

#control: pid

#pid_kp: 20.664

#pid_ki: 1.085

#pid_kd: 98.409

[tmc2209 extruder]

uart_pin: EBBCan:gpio20

run_current: 0.65

interpolate: false

sense_resistor: 0.110

stealthchop_threshold: 0

(EDITED TO BE SHORTER)

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u/gerdpointmakes — 12 days ago