Previous prototype failed due to missing rotational lock mechanism
Back in 2021, I built an early version of this backrest.
On paper, it looked right. Solid structure, clean mounting, everything aligned. But once I tested it, a problem showed up.
The backrest was rotating backward under load.
The issue was simple. Both mounting screws were on the same axis, so there was nothing stopping that rotation. No real locking point. That made the whole setup unstable over time.
At the time, I was also trying to keep things simple in terms of production. I didn’t want to introduce a separate locking device or add extra parts. Everything had to stay within CNC-cut plates.
So in the new version, I approached it differently.
I added a locking point away from the main screw axis, built directly into the plate design. No extra mechanism, just geometry doing the job. That single change stopped the backward rotation and made the structure stable under load.
Simple idea, but it changed everything.
Curious to hear your take.
Would you solve it the same way, or go for a completely different approach?